NanoSpray Combustion

CCVC Schematic

nGimat LLC manufactures nanopowders using its patented  NanoSpraySM Combustion technology. This processing technology is a platform technology that relies on the proprietary Nanomiser® Device to produce aerosols with controllable droplet size distribution. In Combustion Chemical Vapor Condensation (CCVC) production of nanopowders, the NanoSpray Combustion Processing technology is used to convert a starting liquid solution containing chemical precursors into an ultra-fine aerosol that is efficiently combusted to produce nanopowders, which are collected in a bag house. Ultra-fine atomization with the Nanomiser Device enables the use of any soluble precursor without concern for its vapor pressure. By adjusting solution concentrations and constituents, a wide range of compounds can be formed quickly and easily. In a production environment, the technology enables economical large-scale production of nanopowders because it takes advantage of inexpensive and environmentally friendly precursors dissolved in solvents that also act as the combustible fuel.

Schematic

Schematic of NanoSpray Combustion Processing technology used in nGimat’s CCVC method for producing nanoparticles

nGimat’s NanoSpray Combustion Processing technology provides a new and highly competitive way to produce multi-component nanopowders at reduced cost. The capability and versatility of the process have already been proven in the synthesis of a variety of materials. The CCVC process can produce kilograms of nanopowders in our pilot-scale facilities and tons of material in scaled reactors.  The key advantages of this technology are:

  • Ability to produce complex multi-component materials by simply adjusting the solution chemistry, thereby enabling rapid prototyping and reduced time to market
  • Control of size, shape, and morphology of nanopowders produced from sub-micron droplets
  • Inherent scalability of liquid spray flame process. As a result, capital and ongoing operating costs of this process can be significantly reduced compared to other methods for nanoparticle synthesis
  • Use of inexpensive, environmentally friendly, soluble chemical reagents